ENGINECYLINDERc)d)e)Check to be sure the distance from the bot-tom edge of the crossbar to the top of thecylinder block is the same on both sides ofthe liner.Check the cylinder liner projection withtool group (C) at four locations around theliner.Liner projection must be 0.033 to 0.175 mm(.0013 to .0069 in.). Measurements on thesame liner must not be different by morethan 0.05 mm (.002 in.). Average measure-ments between liners next to each othermust not be different by more than 0.05mm (.002 in.).NOTE: If the liner is turned in the bore, it can makea difference in the liner projection.4. If the liner projection is not 0.033 to 0.175 mm(.0013 to .0069 in.), check the thickness of thefollowing parts: spacer plate, spacer plate gas-ket and cylinder liner flange. The thickness ofthe spacer plate must be 9.970 ± 0.025 mm(.3925 ± .0010 in.). The thickness of thespacer plate gasket must be 0.208 ± 0.025 mm(.0082 ± .0010 in.). The thickness of the cylin-der liner flange must be 10.282 ± 0.020 mm(.4048 ± .0008 in.).NOTE: If the liner projection changes from point topoint around the liner, turn the liner to a new positionin the bore. If the liner projection is still not tospecifications, move the liner to a different bore.5. When the cylinder projection is correct, put amark on the liner and block so the liner can beinstalled in the same position from which it wasremoved.NOTE: Cylinder liner projection can be adjusted bythe removal of material from (machining) the con-tact face of the cylinder block with the use of the8S3140 Cylinder Block Counterboring Tool Ar-rangement. Machine to a minimum depth of 0.76mm (.030 in.) and to a maximum depth of 1.14 mm(.045 in.). The instructions for the use of the toolgroup are inSpecial Instruction Form No.FM055228. Shims are available for the adjustmentof the liner projection. See CYLINDER LINERPROJECTION in TESTING AND ADJUSTINGfor the shim thickness and part number.6. Remove tooling (B) and (C). Remove the liner.7. Put liquid soap on bottom liner bore in block, ongrooves in lower liner and on O-ring seals (4).Install O-ring seals on the liner.8. Put filler band (5) in clean SAE 30 oil for amoment and install on liner. Install cylinderliner immediately in the cylinder block (beforeTM 5-3805-258-24-2DISASSEMBLY AND ASSEMBLYLINERS9.10.Make sure the mark on liner is in alignmentwith the mark on the block. Use tooling (A) topush the liner into position.Do Steps 5 through 9 for the remainder of thecylinder liners.end by:a) install pistonsexpansion of filler band).5-141
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