TM 5-3805-262-34
4-4. FRONT AND REAR AXLES Differential ASSEMBLY MAlNTENANCE (CONT)
b. Differential Case and Gear Assembly.
This task covers disassembly, cleaning,
inspection, and reassembly of differential case and gear assembly.
TOOLS: No. 1 Common Organizational Maintenance Tool Kit
Safety glasses
Fixed open end wrench set
Torque wrench, 1/2 inch drive
Mechanical puller kit
Vise jaw caps
Vise
Hand hammer, 16 ounces
Automotive Mechanic’s Tool Kit
Socket wrench set, 1/2 inch drive
Drive pin punch, 1/8 inch point
Wood blocks, two, 2 by 4 by 8 inches
Hydraulic press
Sleeve
Heat resistant gloves
Oven
Rubber mallet
Bearing removal collar
MATERIALS/PARTS: Clean cloths (Appendix C, item 1)
Cleaning solvent P-D-680 (Appendix C, item 2)
Hypoid gear oil (Appendix C, item 13)
Thread sealant (Appendix C, item 32)
NOTE
PRELIMINARY PROCEDURE: Differential
differential carrier (page 4-218).
DISASSEMBLY (SHEET 1 OF 2)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
case and gear assembly removed from
Using hammer and punch, make aline-
ment-mark on each-case (11 and 15).
Remove 16 capscrews (1) and washers
(2).
Strike case (11) using soft hammer.
Remove case (11) and cone and rollers
(10) as an assembly.
Remove thrust washer (3).
Remove
Remove
Remove
gear (4).
spider (9), four gears (8), and thrust washers (7) as an assembly.
gear (5).
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