TM 5-3805-262-344-4. FRONT AND REAR AXLES Differential ASSEMBLY MAlNTENANCE (CONT)b. DifferentialCaseandGearAssembly.This task covers disassembly, cleaning,inspection, and reassembly of differential case and gear assembly.TOOLS: No. 1 Common Organizational Maintenance Tool KitSafety glassesFixed open end wrench setTorque wrench, 1/2 inch driveMechanical puller kitVise jaw capsViseHand hammer, 16 ouncesAutomotive Mechanic’s Tool KitSocket wrench set, 1/2 inch driveDrive pin punch, 1/8 inch pointWood blocks, two, 2 by 4 by 8 inchesHydraulic pressSleeveHeat resistant glovesOvenRubber malletBearing removal collarMATERIALS/PARTS: Clean cloths (Appendix C, item 1)Cleaning solvent P-D-680 (Appendix C, item 2)Hypoid gear oil (Appendix C, item 13)Thread sealant (Appendix C, item 32)NOTEPRELIMINARY PROCEDURE: Differentialdifferential carrier (page 4-218).DISASSEMBLY (SHEET 1 OF 2)(1)(2)(3)(4)(5)(6)(7)(8)case and gear assembly removed fromUsing hammer and punch, make aline-ment-mark on each-case (11 and 15).Remove 16 capscrews (1) and washers(2).Strike case (11) using soft hammer.Remove case (11) and cone and rollers(10) as an assembly.Remove thrust washer (3).RemoveRemoveRemovegear (4).spider (9), four gears (8), and thrust washers (7) as an assembly.gear (5).4-234
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