Manual 1 Loader, Light, Scoop: 2.5 Cubic Yard Multipurpose (Mp) Clamshell Bucket, Diesel Engine Driven (Ded), 4-Wheel Drive Model 924G

CHAPTER 1. INTRODUCTORY INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED
LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED
Table 1. Caterpillar Dealers - Continued.
Table 1. Caterpillar Dealers - Continued.
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Table 1. Caterpillar Dealers - Continued.
Table 1. Caterpillar Dealers - Continued.
Table 1. Caterpillar Dealers - Continued.
EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED
UIPMENT DATA
Machine Dimensions with MP Bucket - Continued
Machine Dimensions with Pallet Forks
Forklift Pallet Forks
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
THEORY OF OPERATION
Vibration Damper.
Camshaft
Lubrication System.
Fuel Injection.
Primary Filter/Water Separator
Fuel Injection Pump
FUEL SYSTEM - CONTINUED
Generation of High Pressure.
FUEL SYSTEM - CONTINUED
FUEL SYSTEM - CONTINUED
Electronic Control For the Fuel System (Typical Example)
Speed/Timing Sensor in Fuel Injection Pump
Operating Principle
Air Inlet and Exhaust System.
Turbocharger
Turbocharger with Wastegate.
COOLING SYSTEM
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM - CONTINUED
ELECTRICAL SYSTEM - CONTINUED
ELECTRICAL SYSTEM - CONTINUED
ELECTRICAL SYSTEM - CONTINUED
Electronic Control Schematic
ELECTRICAL SYSTEM - CONTINUED
Engine Pressure Sensors
Temperature Sensors
Power Sources.
Fuel Injection Pump Power Supply
Engine Pressure Sendors
TRANSMISSION
Machine ECM Inputs and Outputs
Transmission Oil Filter.
Test Ports.
Torque Converter Outlet Pressure Test Port
Transmission Clutches.
TRANSMISSION - CONTINUED
Transmission Pump
Relief Valves.
Electrical Input Components.
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
Electronic Control Module (Machine)
Table 1. Contact Description for Machine ECM J1.
Table 1. Contact Description for Machine ECM J1. - Continued
Table 2. Contact Description for Machine ECM J2
Table 2. Contact Description for Machine ECM J2 - Continued.
Electrical Output Components.
Modulating Valves.
TRANSMISSION - CONTINUED
Modulating Valve
TRANSMISSION - CONTINUED
Modulating Valve
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
Torque Converter.
TRANSMISSION - CONTINUED
Hydraulic System (Transmission).
TRANSMISSION - CONTINUED
Transmission Power Flow.
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
First Speed Forward.
Transmission Hydraulic System
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
Second Speed Forward.
Transmission Hydraulic System
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
Third Speed Forward.
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
TRANSMISSION - CONTINUED
DIFFERENTIAL
DIFFERENTIAL - CONTINUED
Limited Slip Differential (Front Axle).
DIFFERENTIAL - CONTINUED
Limited Slip Differential Operation.
Maximum Slipping Conditions.
AXLE
AXLE -CONTINUED
BRAKE SYSTEM
BRAKE SYSTEM - CONTINUED
BRAKE SYSTEM - CONTINUED
Hydraulic Oil Cooler.
Gear Pump (Braking and Hydraulic Fan).
BRAKE SYSTEM - CONTINUED
Gear Motor (Hydraulic Fan).
Brake Accumulator.
Brake Control Valve.
BRAKE SYSTEM - CONTINUED
BRAKE SYSTEM - CONTINUED
BRAKE SYSTEM - CONTINUED
Service Brakes.
BRAKE SYSTEM - CONTINUED
Pressure Sensor.
BRAKE SYSTEM - CONTINUED
Parking Brake.
BRAKE SYSTEM - CONTINUED
STEERING SYSTEM
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
Low Pressure Standby.
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
STEERING SYSTEM - CONTINUED
High Pressure Stall.
STEERING SYSTEM - CONTINUED
HYDRAULIC SYSTEM
Hydraulic Oil Cooler.
Piston Pump Pilot and Steering.
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
High Pressure Stall.
HYDRAULIC SYSTEM - CONTINUED
Piston Pump (Implement).
HYDRAULIC SYSTEM - CONTINUED
Low Pressure Standby.
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
High Pressure Stall.
HYDRAULIC SYSTEM - CONTINUED
Pilot Hydraulic System.
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
Pressure Compensator Valve.
HYDRAULIC SYSTEM - CONTINUED
Control Valve (Tilt).
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
Control Valve (Lift).
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
Control Valve (Auxiliary).
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
HYDRAULIC SYSTEM - CONTINUED
Relief Valve (Line).
Ride Control System.
AIR CONDITIONING SYSTEM
AIR CONDITIONING SYSTEM - CONTINUED
Orifice Tube Assembly
Refrigerant Compressor
Evaporator Coil
CHAPTER 2. TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING INTRODUCTION
TROUBLESHOOTING FLOW CHART
EXPLANATION OF TROUBLESHOOTING TABLE COLUMNS
OPERATIONAL CHECKS (HYDRAULIC SYSTEM)
'TM 290-23-1.book' by mvalin - Page 367 of 1016
Drift Check for Loader Cylinders
OPERATIONAL CHECKS (HYDRAULIC LOCKOUT CONTROL)
OPERATIONAL CHECKS (POWERTRAIN)
OPERATIONAL CHECKS (POWERTRAIN) - CONTINUED
VISUAL INSPECTION OF COOLING SYSTEM
GENERAL INFORMATION - CONTINUED
Glossary - Continued
Glossary - Continued
HOW TO USE ON-BOARD DIAGNOSTICS
UNDERSTANDING THE DIAGNOSTIC CODE BREAKDOWN
DISPLAYING FAULT CODES ON INSTRUMENT PANEL
DIAGNOSTIC CODES
DIAGNOSTIC CODES - CONTINUED
FAILURE MODE IDENTIFIERS (FMIS)
Table 1. Detailed FMI Explanation
Table 1. Detailed FMI Explanation - Continued
Table 1. Detailed FMI Explanation - Continued
HOW TO USE MSD WITH ET
SOFTWARE INSTALLATION AND CONNECTING MSD
SOFTWARE INSTALLATION AND CONNECTING MSD - CONTINUED
SOFTWARE INSTALLATION AND CONNECTING MSD - CONTINUED
STATUS GROUPS
Table 2. Machine ECM
Table 2. Machine ECM - Continued.
Table 2. Machine ECM - Continued.
Table 2. Machine ECM - Continued.
Table 2. Machine ECM - Continued.
Table 3. Monitoring System Parameters.
TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE
TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE - CONTINUED
TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE - CONTINUED
TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE - CONTINUED
TROUBLESHOOTING WITH A DIAGNOSTIC CODE
TROUBLESHOOTING WITH A DIAGNOSTIC CODE - CONTINUED
Table 1. MID 036 - Engine Control
Table 1. MID 036 - Engine Control - Continued.
Table 1. MID 036 - Engine Control - Continued.
Table 1. MID 036 - Engine Control - Continued.
Table 1. MID 036 - Engine Control - Continued.
Table 1. MID 036 - Engine Control - Continued.
Table 2. MID 081 - Machine Control System.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 2. MID 081 - Machine Control System - Continued.
Table 3. Event Codes.
Table 3. Event Codes - Continued.
Table 3. Event Codes - Continued.
Table 3. Event Codes - Continued.
TROUBLESHOOTING WITHOUT A DIAGNOSTIC CODE
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 1. Engine Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 2. Electrical System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 3. Transmission System Troubleshooting - Continued.
Table 4. Differential and Final Drive Troubleshooting.
Table 5. Steering System Troubleshooting.
Table 5. Steering System Troubleshooting - Continued.
Table 5. Steering System Troubleshooting - Continued.
Table 5. Steering System Troubleshooting - Continued.
Table 5. Steering System Troubleshooting - Continued.
Table 6. Braking and Hydraulic Fan System Troubleshooting.
Table 6. Braking and Hydraulic Fan System Troubleshooting - Continued.
Table 6. Braking and Hydraulic Fan System Troubleshooting - Continued.
Table 6. Braking and Hydraulic Fan System Troubleshooting - Continued.
Table 7. Hydraulic System Troubleshooting.
Table 7. Hydraulic System Troubleshooting - Continued.
Table 7. Hydraulic System Troubleshooting - Continued.
Table 7. Hydraulic System Troubleshooting - Continued.
Table 7. Hydraulic System Troubleshooting - Continued.
Table 7. Hydraulic System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
Table 8. Air Conditioning System Troubleshooting - Continued.
TROUBLESHOOTING WITH A DIAGNOSTIC CODE
Table 1. Engine Control System.
Table 1. Engine Control System - Continued.
Table 2. Machine Control System.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.\
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 2. Machine Control System - Continued.
Table 3. Autoshift Switch Status.
TROUBLESHOOTING WITH AN EVENT CODE
Table 6. Event Codes
ENGINE TESTS, INSPECTIONS, AND ADJUSTMENTS
COMPRESSION TEST
ENGINE OIL PRESSURE TEST - CONTINUED
ENGINE OIL PRESSURE TEST - CONTINUED
ENGINE OIL PRESSURE TEST - CONTINUED
FINDING TOP-CENTER POSITION FOR NO. 1 PISTON - CONTINUED
FINDING TOP-CENTER POSITION FOR NO. 1 PISTON - CONTINUED
INCREASED ENGINE OIL TEMPERATURE INSPECTION
FUEL SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
AIR IN FUEL TEST
AIR IN FUEL TEST - CONTINUED
FUEL INJECTION TIMING CHECK
FUEL INJECTION TIMING CHECK - CONTINUED
FUEL QUALITY TEST
FUEL SYSTEM INSPECTION
FUEL SYSTEM PRESSURE TEST
AIR INLET AND EXHAUST SYSTEM INSPECTION
COOLING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
COOLING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
CHECKING FILLER CAP
COOLING SYSTEM CHECK (ENGINE AND COOLING SYSTEM HEAT PROBLEMS)
ELECTRICAL SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
ELECTRICAL SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
ELECTRICAL SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
ELECTRICAL SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
5V ENGINE PRESSURE SENSOR SUPPLY CIRCUIT TEST
5V ENGINE PRESSURE SENSOR SUPPLY CIRCUIT TEST - CONTINUED
5V ENGINE PRESSURE SENSOR SUPPLY CIRCUIT TEST - CONTINUED
5V ENGINE PRESSURE SENSOR SUPPLY CIRCUIT TEST - CONTINUED
5V ENGINE PRESSURE SENSOR SUPPLY CIRCUIT TEST - CONTINUED
CAN DATA LINK CIRCUIT TEST
CAN DATA LINK CIRCUIT TEST - CONTINUED
CAN DATA LINK CIRCUIT TEST - CONTINUED
CAN DATA LINK CIRCUIT TEST - CONTINUED
CAT DATA LINK CIRCUIT TEST
CAT DATA LINK CIRCUIT TEST - CONTINUED
CAT DATA LINK CIRCUIT TEST - CONTINUED
CAT DATA LINK CIRCUIT TEST - CONTINUED
CAT DATA LINK CIRCUIT TEST - CONTINUED
CAT DATA LINK CIRCUIT TEST - CONTINUED
CHARGING SYSTEM TEST
DIGITAL THROTTLE POSITION SENSOR CIRCUIT TEST
DIGITAL THROTTLE POSITION SENSOR CIRCUIT TEST - CONTINUED
DIGITAL THROTTLE POSITION SENSOR CIRCUIT TEST - CONTINUED
DIGITAL THROTTLE POSITION SENSOR CIRCUIT TEST - CONTINUED
DIGITAL THROTTLE POSITION SENSOR CIRCUIT TEST - CONTINUED
ELECTRIC STARTING SYSTEM TEST
ELECTRIC STARTING SYSTEM TEST - CONTINUED
ELECTRIC STARTING SYSTEM TEST - CONTINUED
ELECTRICAL POWER SUPPLY CIRCUIT TEST
ELECTRICAL POWER SUPPLY CIRCUIT TEST - CONTINUED
ELECTRICAL POWER SUPPLY CIRCUIT TEST - CONTINUED
ELECTRICAL POWER SUPPLY CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE PRESSURE SENSOR OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST - CONTINUED
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST - CONTINUED
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST - CONTINUED
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST - CONTINUED
ENGINE SPEED/TIMING SENSOR CIRCUIT TEST - CONTINUED
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST - CONTINUED
ENGINE TEMPERATURE SENSORS OPEN OR SHORT CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL INJECTION PUMP CIRCUIT TEST - CONTINUED
FUEL TRANSFER PUMP CIRCUIT TEST
FUEL TRANSFER PUMP CIRCUIT TEST - CONTINUED
FUEL TRANSFER PUMP CIRCUIT TEST - CONTINUED
FUEL TRANSFER PUMP CIRCUIT TEST - CONTINUED
SET SPEED CIRCUIT TEST
SET SPEED CIRCUIT TEST - CONTINUED
SET SPEED CIRCUIT TEST - CONTINUED
SET SPEED CIRCUIT TEST - CONTINUED
STARTING AID OUTPUT CIRCUIT TEST
STARTING AID OUTPUT CIRCUIT TEST - CONTINUED
STARTING AID OUTPUT CIRCUIT TEST - CONTINUED
STARTING AID OUTPUT CIRCUIT TEST - CONTINUED
WIRING HARNESS (SHORT CIRCUIT) TEST
TRANSMISSION TESTS, INSPECTIONS, AND ADJUSTMENTS
TRANSMISSION CLUTCH FILL CALIBRATION
Preparation for Calibration Procedure.
Calibration Procedure.
TRANSMISSION CLUTCH FILL CALIBRATION - CONTINUED
TRANSMISSION CLUTCH FILL CALIBRATION - CONTINUED
TRANSMISSION CLUTCH FILL CALIBRATION - CONTINUED
Table 2. Error Codes for Transmission Clutch Fill Calibration
TRANSMISSION CLUTCH FILL CALIBRATION - CONTINUED
TRANSMISSION CLUTCH FILL CALIBRATION - CONTINUED
TRANSMISSION CONTROL (SHIFT LEVER) TEST
TRANSMISSION CONTROL (SHIFT LEVER) TEST - CONTINUED
Table 3. Valid Shift Lever Input Status
Table 4. Machine ECM Connector Pin Assignments
TRANSMISSION CONTROL (SHIFT LEVER) TEST - CONTINUED
TORQUE CONVERTER STALL TEST
TORQUE CONVERTER STALL TEST - CONTINUED
TRANSMISSION PRESSURES TEST AND ADJUSTMENT
TRANSMISSION PRESSURES TEST AND ADJUSTMENT - CONTINUED
Transmission Clutch Pressure Adjustment
Lubrication Oil Pressure Test
Transmission Oil Pump Pressure Test
Transmission Oil Pump Pressure Adjustment
Torque Converter Inlet Pressure Test
Torque Converter Outlet Pressure Test
SOLENOID VALVE (TRANSMISSION CLUTCH) TESTING
Solenoid Valves Test
SOLENOID VALVE (TRANSMISSION CLUTCH) TESTING - CONTINUED
Solenoid Valves Test - Continued
Solenoid Valves Test - Continued
BRAKE SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
PURGE BRAKE SYSTEM AIR
SERVICE BRAKING SYSTEM PRESSURE TEST
SERVICE BRAKE DISCS WEAR CHECK
SERVICE BRAKE DISCS WEAR CHECK - CONTINUED
STEERING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
PISTON PUMP (STEERING AND PILOT) LOW PRESSURE STANDBY TEST AND ADJUSTMENT
PISTON PUMP (STEERING AND PILOT) HIGH PRESSURE STALL TEST AND ADJUSTMENT
PISTON PUMP (STEERING AND PILOT) HIGH PRESSURE STALL TEST AND ADJUSTMENT - CONTINUED
PISTON PUMP (STEERING AND PILOT) MARGIN PRESSURE TEST AND ADJUSTMENT
PISTON PUMP (STEERING AND PILOT) MARGIN PRESSURE TEST AND ADJUSTMENT - CONTINUED
PISTON PUMP (STEERING AND PILOT) MARGIN PRESSURE TEST AND ADJUSTMENT - CONTINUED
PUMP PERFORMANCE (STEERING) TEST
STEERING TIME CHECK
STEERING FORCE CHECK
METERING PUMP (HMU) TEST
METERING PUMP (HMU) TEST - CONTINUED
HYDRAULIC SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
HYDRAULIC SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
PISTON PUMP PRESSURE TEST AND ADJUSTMENT
PISTON PUMP PRESSURE TEST AND ADJUSTMENT - CONTINUED
Pump Cutoff Pressure.
Pump Pressure Cutoff Adjustment.
PISTON PUMP PRESSURE TEST AND ADJUSTMENT - CONTINUED
Margin Pressure Adjustment.
Standby Pressure.
Case Drain Pressure.
PILOT SYSTEM PRESSURE TEST
RELIEF VALVE (LINE) TEST AND ADJUSTMENT
Line Relief Valve for Rod End of Tilt Cylinder.
Auxiliary Line Relief Valves for Third Function Hydraulic Arrangement.
RELIEF VALVE (LINE) TEST AND ADJUSTMENT
Pressure Compensators.
Preparation for Calibration.
FAN SPEED CALIBRATION
FAN SPEED CALIBRATION - CONTINUED
Calibration for Maximum Fan Speed.
FAN SPEED CALIBRATION - CONTINUED
Table 2. Error Codes for Fan Speed Calibration.
FAN SPEED CALIBRATION - CONTINUED
Calibration for Minimum Fan Speed.
FAN SPEED CALIBRATION - CONTINUED
FAN SPEED CALIBRATION - CONTINUED
AIR CONDITIONING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS
AIR CONDITIONING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
AIR CONDITIONING SYSTEM TESTS, INSPECTIONS, AND ADJUSTMENTS - CONTINUED
REFRIGERANT QUICK-CHECK PROCEDURE FOR R-134A EXPANSION VALVE AND ORIFICE TUBE SYSTEMS
REFRIGERANT QUICK-CHECK PROCEDURE FOR R-134A EXPANSION VALVE AND ORIFICE TUBE SYSTEMS - CONTINUED
PERFORMANCE CHECKS FOR AIR CONDITIONING SYSTEM
TEST PROCEDURE FOR ARC SUPPRESSOR IN AIR CONDITIONING SYSTEM
REFRIGERANT LEAKAGE TEST
REFRIGERANT COMPRESSOR OIL CHECK
Complete Check of Compressor Oil
REFRIGERANT SYSTEM CHARGE
REFRIGERANT SYSTEM CHARGE
REFRIGERANT SYSTEM CHARGE - CONTINUED
Table 3. Relationship Between Temperature and Pressure (R-134a Refrigerant) - Continued.
Table 3. Relationship Between Temperature and Pressure (R-134a Refrigerant) - Continued.
REFRIGERANT COMPRESSOR TEST
REFRIGERANT COMPRESSOR TEST - CONTINUED
CHAPTER 5. SUPPORTING INFORMATION
REFERENCES
REFERENCES - CONTINUED
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE FUNCTIONS
MAINTENANCE FUNCTIONS - CONTINUED
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 1. Maintenance Allocation Chart (MAC) for 924G Wheel Loader - Continued.
Table 2. Tools and Test Equipment Requirements for 924G Wheel Loader.
Table 2. Tools and Test Equipment Requirements for 924G Wheel Loader - Continued.
Table 2. Tools and Test Equipment Requirements for 924G Wheel Loader - Continued.
Table 2. Tools and Test Equipment Requirements for 924G Wheel Loader - Continued.
Table 3. Remarks for the 924G Wheel Loader.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List for 924G Wheel Loader.
Table 1. Expendable and Durable Items List for 924G Wheel Loader - Continued.
Table 1. Expendable and Durable Items List for 924G Wheel Loader - Continued.
Table 1. Expendable and Durable Items List for 924G Wheel Loader - Continued.
Table 1. Expendable and Durable Items List for 924G Wheel Loader - Continued.
TORQUE LIMITS
METRIC (ISO) FASTENERS
ENGLISH (SAE) FASTENERS - CONTINUED
METRIC (ISO) FASTENERS
GROUND ENGAGING TOOL (G.E.T.) FASTENERS
PLOW BOLTS
INSTALLATION OF SPLIT FLANGE COUPLINGS
INSTALLATION OF ADJUSTABLE STOR FITTINGS
INSTALLATION OF ADJUSTABLE STOR FITTINGS - CONTINUED
Table 9. Straight Thread O-Ring Plugs (Hex Bolt/Nut Drive).
Table 10. Straight Thread O-Ring Plugs (Socket Drive).
Table 11. Drain Plugs with Straight Threads.
Table 12. Straight Thread O-Ring Plugs (Mechanical Joint Tube Assemblies).
Table 13. Ferrous ORFS Fitting.
BULKHEAD NUTS
FLARE FITTINGS
45 Degree Flare and 45 Degree Inverted Flare Fittings
AIR CONDITIONING FITTINGS
TAPERED PIPE THREAD FITTINGS
MISCELLANEOUS FITTINGS
HOSE CLAMPS
Constant Torque Hose Clamps
PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION FOR SHORT-TERM STORAGE
PREPARATION FOR RETURN TO SERVICE FROM SHORT-TERM STORAGE
PREPARATION FOR LONG-TERM STORAGE
PREPARATION FOR LONG-TERM STORAGE - CONTINUED
PREPARATION FOR RETURN TO SERVICE FROM LONG-TERM STORAGE - CONTINUED
PREPARATION FOR SHIPMENT
Table 1. 924G Wheel Loader Nomenclature Cross-Reference List.
Table 1. 924G Wheel Loader Nomenclature Cross-Reference List - Continued.
Table 1. 924G Wheel Loader Nomenclature Cross-Reference List - Continued.
Table 1. 924G Wheel Loader Nomenclature Cross-Reference List - Continued.

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